Leading Molded Urethane Manufacturers

Molded urethane is urethane that has been fabricated to form a part by introducing liquid urethane into a mold and allowing it to cure. Molded urethane products offer excellent flexibility and resistance to chemicals. They can be utilized for multiple industrial purposes, such as water treatment facilities, pressure transducers, and petroleum products. Read More…

Molded Urethane Molded urethane, technically referred to as molded polyurethane (or PU), is an elastic polymer, or elastomer, containing urethane carbamate links.

TPC, Inc. is a leader in the polyurethane molding industry. Our state-of-the-art manufacturing facilities focus on providing high-quality products, competitive pricing, and exceptional customer service. Our team of experts is dedicated to the production and innovation of our products. As a result, TPC, Inc.’s custom-fit solutions are perfected for customers of all industries.

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TPC, Inc. $$$

From concept, to production, to delivery, we have over 40 years experience with made-to-order cast urethane & cast polyurethane elastomer products. Weaver Industries offers urethane wheels, polyurethane molding, molded urethane, urethane sheets, & urethane/polyurethane manufacturing. Skilled at custom casting, discover the advantages of our urethane sheet and Action Mallet heads.

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Weaver Industries, Inc. $$$

FallLine has been a manufacturer of custom polyurethane molding products for various industries since 1981. We offer a wide range of proven materials ranging from 40A - 80D, as well as the capability to formulate materials to meet specific needs.

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FallLine Corporation $$$

Since 1979, Uniflex has been a leading manufacturer of urethane products. We provide high-quality urethane rollers and urethane castings, as well as urethane molded products available in an array of colors. Uniflex offers customized body blocks and engine components for the automotive industry. Our team is dedicated to advancing our company and raising industry standards.

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Uniflex Inc. $$$

At Dynatect Ro-Lab, Inc., we take pride in our expertise and specialization in polyurethane molding, offering unparalleled solutions for a myriad of applications. With our advanced capabilities, we excel in bonding urethane to diverse metal sub-surfaces, including aluminum, brass, and steel. As a team, we understand the unique demands of various industries, and our commitment to quality is...

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Dynatect Ro-Lab, Inc. $$$
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What is Molded Urethane?

Additives can be introduced to reduce friction, improve UV resistance, and increase flame retardation. Molded urethane products can also be utilized in small devices -- for example, washers -- to meet specific requirements.

Urethane appears as a white crystalline powder. For a reaction to occur, it must be first converted into its liquid state. After being converted into its liquid state, molded urethane products can be made by pouring or injecting liquid urethane into a mold containing the product.

Molded Urethane

When the reaction occurs, the urethane expands and hardens. To ensure lasting quality, it is necessary to carry out the curing process of the products in industrial ovens.

Molded Urethane Products

Some of the molded urethane products include:

Molded Urethane Bushings

These bushings can be utilized in high-impact areas where the loads go beyond the capabilities of plastic and bronze. They are formulated using high-performance polymers.

Concrete Urethane Molds

These molds are durable and perfectly smooth. They are less expensive and exhibit higher abrasion resistance than molds made from silicon. Urethane concrete molds are very hard and do not shrink. Their abrasion resistance allows them to be used again and again.

Molded Urethane Shock Absorbing Pads and Mounts

Urethane is a compound ideal for use in vibration dampening and shock absorption. In addition, molded urethane has a wide range of hardnesses, making these products well-suited for applications like shock/vibration absorption.

Molded Urethane Rings

These products are manufactured from high-performance prepolymers. As a result, they can meet or exceed the highest standards, reducing downtime and costs for replacement.

Types of Molded Urethane

Some types of molded urethane include:

Compression Molded Urethane

This type of molded urethane is produced by pouring liquid urethane into a mold and allowing it to cure inside a compression press. This technique is well suited for components that must maintain dimensional accuracy and repeatability. Molded urethane produced through compression is rigid, flexible, resistant to wear, and durable.

Compression Molding

Low Pressure Injection Molded Urethane

This type of molded urethane is produced by injecting liquid urethane into a closed mold at low pressure. This technique is utilized in cases where component shape, component size, or tooling configuration would make the process of compression molding impractical. Injection molded urethane products are intricate and highly precise.

Injection Molding

Open Cast Molded Urethane

This type of molded urethane is made by pouring liquid urethane into an open mold. The mold will then be cured in an oven or heated table. Molded urethane products produced in this way are high-performance.

Urethane Cast Parts

Reaction Injection Molded Urethane

Molded urethane made by this technique is made by injecting isocyanates and polyols into a closed mold. This will trigger a chemical reaction that causes the expansion of the material to form the finished product.

Reaction Injection Molding

Applications and Benefits of Molded Urethane

Some applications and benefits of molded urethane include:

Applications of Molded Urethane

Molded urethane products can be used in the following industrial sectors:

  • Building and construction
  • Transportation
  • Textiles
  • Fiberglass
  • Steel and aluminum
  • Seals and wipers
  • Machinery and foundry

Benefits of Molded Urethane

  • Molded urethane is considerably tougher compared to plastic.
  • The one-step molding process used in producing molded urethane is more economical than the process of machining blocks of plastic.
  • The process of compression molding produces large and fairly intricate parts.
  • Compression molding also produces molded urethane at a low cost.
  • Molded urethane is available in a wide range of hardness to meet cost and performance requirements.
  • Molded urethane exhibit excellent abrasion and tear resistance, which prevents the fast aging of products
  • It is also resistant to chemical agents like hydraulic oil, gasoline, ozone, silicone oils and greases, and pure aliphatic hydrocarbons.

Choosing the Proper Molded Urethane Supplier

To make sure you have the most positive outcome when purchasing molded urethane from a molded urethane supplier, it is important to compare at least 4 companies using our molded urethane directory. Each molded urethane supplier has a business profile page that highlights their areas of experience and capabilities and a contact form to directly communicate with the manufacturer for more information or request a quote. Review each molded urethane company website using our proprietary website previewer to get an idea of what each business specializes in, and then use our simple RFQ form to contact multiple molded urethane companies with the same message.

Molded Urethane Informational Video

 

Polyurethane Molding Power Pages

Polyurethane Bushings

Polyurethane Bushing

A polyurethane bushing is a friction reducing component that is placed between moving and stationary components as a replacement for lubricants. The use of polyurethane for the production of bushings is due to its resilience...

Polyurethane Molding

Polyurethane Molding

Polyurethane molding is the process of fabricating or manufacturing plastic parts by introducing a urethane polymer system into a tool or mold and allowing it to cure. Like any other type of plastic, the excellent processability...

Polyurethane Rollers

Polyurethane Rollers

Polyurethane rollers are cylindrical rollers covered by a layer of elastomer material called polyurethane. Depending on the application, the inner roller core is prone to scratches, dents, corrosion, and other types of damage...

Urethane Wheels

Urethane Wheel

Urethane wheels are wheels made of molded urethane, also known as polyurethane. Urethane is an elastomer that comprises urethane carbamate linkages and is a portmanteau phrase for "elastic polymer. All of the advantages of metal...

Urethane Casting

Urethane Casting

Urethane casting is the process of injecting polyurethane and additive resins into a soft mold usually made of silicone elastomer. The casting process is similar to injection molding; injection molding differs by using hard, metal molds...

Blow Molding

Blow Molding Animation

Blow molding is a type of plastic forming process for creating hollow plastic products made from thermoplastic materials. The process involves heating and inflating a plastic tube known as a parison or preform. The parison is...

Plastic Molding Processes

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